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Big QC Day results are in!
(scroll below)
What is Big QC Day?: Each participating brewery submitted two
beers, and each beer
was put under various tests discussed below.
Why: Big QC Day was the first large-scale, independent
testing of craft beer. Brewers learned about their beers and quality
control issues at an affordable costs.
The tests provided a picture of the status of craft beer in general.
Breweries can compare their tests against the overall results of the
test group.
What's next: Stay tuned for details about the next Big QC
Day. Also, this site will continue to be
updated with data. Plans include publishing charts comparing tests
results for specific beer styles.
What's new: Results are in, read below.
FAQ: Click here for frequently asked questions about Big QC
Day.
Thanks to all who participated in the first
big QC Day. Results have been sent to all participating brewers. One
of the advantages of participating in Big QC Day - besides learning
about your beers as well as quality control issues - is that you can
compare your beers against the other participating breweries. Each
brewery sent in two beers and each beer was put through a variety of
tests described below. The following results are for the group as a
whole. Individual results are confidential.
Scroll below for specific tests or follow
these jumps: aerobic bacteria,
alcohol,
anaerobic bacteria, color,
density, IBUs,
Real Extract, total
VDK, wild yeast,
microbiological analysis
overall,
microbiological analysis by test.
Below: Aerobic bacteria
This test was used with Wallersteins Differential, or WLD,
medium. This medium is used to check for bacteria and some non
Saccharommyces-type wild yeast. Most aerobic bacteria will grow on
these plates, and some anaerobic bacteria also display growth.
Bacterial contamination seen on these plates is termed "wort
bacteria" because they are most often associated with wort
contamination, usually causing most of their damage before the onset
of fermentation. As for the numbers, the same applies to aerobic
bacteria as in the paragraph above about lactic acid bacteria, or
anaerobic bacteria. Sometimes aerobic bacteria are already dead by
the time this test is performed, after fermentation and packaging,
but they could have contributed to off flavors.
Below: Alcohol
We are using a gas chromatograph machine for measuring alcohol.
The detector we use is a Flame Ionization Detector (FID). Results
are reported as % vol/vol. The GC method is more accurate than most
other methods.
Below: Anaerobic bacteria
Anaerobic bacteria: Lactic acid bacteria (or anaerobic bacteria): This test was
conducted using Hsu’s Lactobacillus medium, or HLP. This medium is
used to look for the presence of Lactobacillus and Pediococcus.
These bacteria are anaerobic, heat sensitive bacteria. They are
called "beer spoilers" because they are most often
associated with post wort production contamination. The industry
standard is less than 10 colony forming units (CFUs) per ml. If it
is over 10, the beer may develop flavor problems. However, any CFUs
found from this test should cause concern and an evaluation of your
brewing and packaging process.
Below: Color
Color: A spectrophotometer is used to measure the absorbance of a
sample at a certain wavelength. The sample is separated from solids,
and the absorbance at a wavelength 430 nm is measured. The number
will show how light or dark the beer is. It can vary between 2 Lovibond to 100 Lovibond. A stout obviously would be high because it
is dark.
Below: Density
Density: This is the specific gravity of the beer. Values depend
on styles. We use an Anton Parr density meter (not a hydrometer) for
this test, which gives us a higher degree of accuracy.
Below: IBUs
IBUs: The IBU scale provides a measure of the hop derived
bitterness of beer. The higher number, the greater the bitterness.
Porters range between 20 to 40, for instance, while India Pale Ales
are 40 or higher. The American Society of Brewing Chemists
International Method, bitterness units, is used. Iso-alpha acids are
chemically extracted using the organic solvent iso-octane. The
ultraviolet light absorbance is measured in a precision
spectrophotometer, and the results are reported in bitterness units.
Below: Real Extract
Real Extract: This test shows you the sugars that are left in beer, usually
non-fermentable carbohydrates. Real extract involves accounting for
the alcohol, which we were able to do since we measured alcohol in
the samples. Alcohol has less density than water, so if you measure
straight density it does not account for the subtraction of alcohol.
Results are reported in Plato.
Below: Total VDK (including diacetyl)
Total VDK (including diacetyl): VDK (vicinal diketones) consists of diacetyl and
2,3-Pentanedione. The test includes heating the sample, which drives
diacetyl
precursors to diacetyl. The lower the number the better, in
most cases. If you are under 100 ppb you are doing well. The numbers
vary depending on the yeast strain and fermentation procedure. If
the number is high, perhaps in the 200 range, the brewery may not be
performing an adequate diacetyl rest. Or again, it could be the
yeast strain. Examples of strains with higher VDKs are the British
strains and some lagers. Very high VDK levels can be an indication
of contamination. Additional tests can be performed that can
separate diacetyl and 2,3-Pentanedione levels.
Below: Wild yeast
Wild yeast: This test was conducted using Lin’s Cupric Sulfate, or LCSM.
This medium uses cupric sulfate to inhibit the growth of brewers
yeast. This medium ensures no contamination of non-Saccharomyces
wild yeast. Again, the information concerning numbers is the same
for wild yeast as the contaminants listed above under anaerobic and
aerobic bacteria. In other words, under 10 meets the industry
standard, 10 or more indicates problems. Typical off flavors
produced by wild yeast would be phenolic and band-aid flavors.
Below: Microbiological testing overall
Microbiological testing overall: The above
graphic show what percentage of beers tested had any
level of bacteria contamination. The tests showed 80 percent of the
the beer was bacteria-free. For those breweries that did have
bacteria in their beer, White Labs suggests increasing quality
control efforts and testing.
Below: Microbiological testing overall - by
test
Look for the next test - most likely to be held in
February 2008. Details will be released in the near future.
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